Unicore Machine – Why Research Much More Directly Into This Issue..

Unicore combines the high efficiency of a “wound type” core with the price and production advantages of “stacked” laminations. AEM Cores offers a large range of custom size single and three phase Unicores in a variety of core types. State-of-the-art machinery, software and production techniques persistently produce repeatable quality cores causing highly accurate and reliable cores so therefore lower losses and material savings.

Each Unicore lamination is fully formed through the DG cores. The laminations are then stacked to make the core. The core may be used to create a transformer immediately, susceptible to required losses, without any further processing. For the lowest possible, especially smaller cores, core loss, the Unicore should be annealed.

We are among the leading manufacturers and suppliers of Unicore for various kinds of power distribution transformers in India. Unicore available from us is actually a wounded type transformer core which can be manufactured using top quality raw materials like silicon steel of different grades with grain orientation. This transformer core is created by stacking the Unicore lamination through the help of efficient machines.

The Unicores provided by us are highly advantageous since it is highly flexible and does not require preset tooling. The core can be utilized for construction a transformer immediately, without the further processing. This Unicore ought to be annealed to accomplish less core loss when compared to cut cores and laminations. These cores can be simply assembled plus it highly raises the efficiency from the transformers. The load of those Unicores can vary up to 1500kg. The length, thickness as well as other dimensions are produced accurate and may also be custom specified.

We provide you with these Unicore in numerous styles and sizes based on the requirements of our clients. This transformer core requires less maintenance and is also highly economical. These cores can be widely used in various general purpose transformers and distribution transformers using the capacity starting from 1000VA to 10000KVA. Customers can avail these UCM425 Unicore Machine in customized specifications and in market leading prices.

High Efficiency – suprisingly low core loss and magnetizing current. Flexibility of core sizes and kinds – transformer designers and productions managers have options to reduce their costs and enhance their customer’s satisfaction. Easy and highly flexible core production – no mandrels or jigs needed, sizes are quickly and merely programmed to an individual-friendly machine. The manufacturing process requires reduced space, consumables, inventories, labor and maintenance.

Every person Unicore lamination is fully formed or “folded” through the Unicore machine. The operator stacks these laminations to form the core. The core may be used to build a transformer immediately, with no further processing. For applications requiring the cheapest core loss, such as distribution transformers, the Unicore should be annealed. An annealed Unicore may have losses 15-30 % lower (according to core size) than an un-annealed Unicore.

Various cores types and faces for reduced loss and magnetizing current. Core losses are lower than bonded and cut C & E cores, E&I and strip laminations. Core losses are similar to Distributed Gap cores and Mitered laminations. Various core types and faces for reduced assembly time. Please watch the DUO-Core assembly video of methods Unicore transformer may be used yjgfnk reduce assembly time.

Various core types and faces for reduced cost. Lower grades of GOSS or unannealed cores could be supplied to lessen core cost. All common grades of GOSS could be processed from thickness .2 to .35 mm. Unicore sizes range from .5 to in excess of 1000 kg. Strip width may be from 20 to 300 mm. Window Length, Width and make-Up are unlimited through the machine.

Short lead times and reduced inventories are possible as a result of rapid production methods. The versatility and suppleness provided by the pc controlled Unicore machine allows cores to become tailor-created to suit specific applications. This leads to optimization and fine-tuning for individual applications resulting in increased efficiency and reduced costs.

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